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15-20ton Per Hour Steel Sludge Briquette Line
Product Description Item: 15-20t/h Steel sludge briquette production line 1. Process flowchart of 15-20t/h Steel sludge briquette production line Equipment model and description of 15-20t/h steel sludge briquette production line Brief description of main machines of steel sludge briquette production line 1 Constant feeder The Constant feeder will storage raw material, to feed the material to next machine by conveyor,……
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Item: 15-20t/h Steel sludge briquette production line
1. Process flowchart of 15-20t/h Steel sludge briquette production line
Equipment model and description of 15-20t/h steel sludge briquette production line
Brief description of main machines of steel sludge briquette production line
1 Constant feeder
The Constant feeder will storage raw material, to feed the material to next machine by conveyor, make sure the briquette production line continuously and evenly.
Model |
5M3 |
|
Material |
Q235 |
|
Plate thickness |
6mm |
|
Motor |
2.2 kw (adjustable) |
|
Belt width |
500mm |
|
Quantity |
1 Sets |
2. Binder mixer
It mainly used to agitate the liquid adhesive. The agitated adhesive maybe controlled by quantitative vessel or timely controlled by mud pump, and then it will be add to the roller rolling mixing equipment in proportion and mixed with the material. There is a tee on the both bottom of the agitation tank to connect the machine and the mud pump to quantitatively feed the roller rolling mixing equipment.
Model |
Φ1×1.2m |
|
Power |
3kw |
|
Reducer |
BLD13 |
|
Ratio |
43 |
|
Stirring layer |
3 |
|
Spindle speed |
33r/min |
|
Stir time |
3-5minutes |
|
Spindle speed |
33r/min |
|
Capacity |
630L/time |
|
Quantity |
2 Sets |
3 Wheel grinding mixer
It is specially designed for the agitation machine. It has two rollers and internal & exterior scrapers which make the adhesive material well mixed in short time, when it is agitated and crushed. According to the different proportions of the material, each time adds 700-1000kg material and agitated 2-4 minutes. The machine has automatic discharge device, thus it will be greatly save the labors.
Model |
S1120 |
|
Barrel Dia. (mm) |
2200 |
|
Wheel Size (mm) |
800*260 |
|
In Capacity (kg/time) |
700-1000 |
|
Mix time (min/time) |
2-4 |
|
Spindle speed (r/min) |
30 |
|
Power (KW) |
37 |
|
Capacity (T/H) |
8-12 |
|
Weight (T) |
4.6 |
|
Quantity |
2 Sets |
4.Double shaft mixer
For the wheel grinding mixer is batch mixer(input ,output ), the double shaft mixer can store the material temporary after wheel grinding mixer and mix raw material and binder again, makes the briquette machine normal working and feeding smoothly.
Model |
4m |
|
Power |
22 |
|
Speed of main shaft |
60r/min |
|
Reducer |
ZQ400 |
|
Overall size |
4680*1300*960mm |
|
Quantity |
1 set |
5.Briquette machine
By pressing, our briquette machine mold a variety of mineral, carbon black, metal, coal, coke, charcoal and other material. Due to the use of forced squeeze by pair roller, the products have high density, high strength and high hardness. Besides, the press roller of the machine uses High chrome ally rigid material with good abrasion resistance, lengthening effectively service life of the press roller.
Model |
1250-750-370 |
|
Motor power |
Y315M-4-132kw |
|
Reducer |
ZS1250 |
|
Roller size |
750*370mm |
|
Roller material |
High chrome |
|
Surface hardness: |
58-60HRC |
|
Pressure method |
constant voltage |
|
Briquette shape |
According to demands |
|
Briquette size |
40x40x25mm |
|
Capacity |
16-20t/h |
|
Rotation speed |
1:1 |
|
Main shaft speed |
8-9r/min |
|
Material specific gravity |
2 |
|
Overall size |
3100*2100*2283mm |
Reducer |
|
|
Model |
ZQ1250-1 |
|
Center distance |
1250mm |
|
Center high |
650mm |
|
Ratio |
50:1 |
|
Overall size |
2115*710*1306mm |
|
Weight |
2910kg |
6. Mesh belt dryer
Use: Dry the briquettes which pressed by the briquette machine, make the moisture constant meet demand.
Under the briquette machine, conveyor conveys the finished briquette to the mesh belt dryer. The mesh belt dryer consist several segments and each part with 2m length, and the total length of head and tail part is 2.5m.
20.5m*2.44m*5 layers mesh belt dryer has 11 segments, the width of mesh belt is 1.919m, the effective drying area of the 5 layers is 180 m2, the power is speed regulating motor. The speed of mesh belt can be adjustable from 0.4-4m/min.
20.5m mesh belt dryer need 1sets hot air furnaces to supply heat source whose drawings will be provided by manufacturer who also takes in charge of guiding to build the furnace or the seller supply the furnaces, the fuel can be coal, gas, oil, diesel, and other fuel.
Working principle of mesh belt dryer: Air flow use negative pressure to the porous inlet, in order to ensure effective drying area and air flow spread evenly, improving the drying effect. Mesh belt with chains is in the form of multi-roller, space of upper supporting roller is 20cm, and space of lower upper supporting is 50 cm. Benefits: reduce the friction between mesh and interlayer of dryer , prolong the mesh’s service life.
The foundation for dryer only needs hard ground level, if there is little alignment error, it can fine adjust by the bolts which are under the drying body.
There are slag dischargers under the body of dryer, which is mainly used to clean some waste dropping during the moving of mesh belt. If customers need auto clean device, they can use a scraper conveyor under the dryer. Since it has screened most scraps by linear screen when the briquettes come out, there are only a few on the conveyor which can be recycled using a barrow, no needing a returned conveyor.
Model |
20.5m*2.44m*5layer |
|
Conveyor chain wheels |
32 A; pitch 38.1 |
|
Reducer chain wheels |
50.8 pitches |
|
Drive chain wheels |
32A; pitch 38.1 |
|
Outer diameter of the roller |
28.58mm |
|
Reducer type |
BWED74 |
|
Reducer ratio |
1:253 |
|
Motor power |
7.5+5.5kw |
|
Motor quantity |
2set |
|
Range of speed adjust |
1250-125r/min |
|
Spring |
length100mm; inner holeΦ82mm; thicknessΦ16 |
|
Gear |
UCT316 10 sets ( Dryer head ) UCF316 10 sets (Dryer tail) |
|
Mesh wire’s thickness |
Φ3mm |
|
Wire feed diameter |
Φ3mm |
|
Back shaft |
Φ12mm |
|
Overall size |
20500*2440*4077mm |
|
Weight |
46T |
|
Quantity |
1 set |
7.Fan(Y5-48-10C 37kw)
For the hot furnace conversion, provide enough heat source dryer, in order to dry the briquette.
Model |
Y5-48 NO-10C |
|
Spindle speed |
1400r/min |
|
Full pressure |
2697~1782 Pa |
|
Rate of flow |
17305~34715 m3/h |
|
Efficiency |
75.3 % |
|
Shaft power |
17.05~22.67 kw |
|
Required power |
23.33~31.03kw |
|
Motor type |
Y225S-4 |
|
Motor power |
37kw |
|
Slippery rail code |
ST0201*03 |
|
Vee belt |
C-5-3150 |
|
Pulley code |
ST0302-16 |
|
Quantity |
1 set |
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